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White Fused Alumina
White Fused Alumina

White Fused Alumina

Introduction:

White Fused Alumina (WFA) is a high-purity aluminum oxide abrasive produced by fusing calcined alumina in an electric arc furnace at extremely high temperatures. With a typical Al₂O₃ content of over 99%, it offers superior hardness, chemical stability, and minimal iron contamination—making it ideal for precision applications across industries.

Products Introduction

White Fused Alumina (WFA) is a high-purity aluminum oxide abrasive produced by fusing calcined alumina in an electric arc furnace at extremely high temperatures. With a typical Al₂O₃ content of over 99%, it offers superior hardness, chemical stability, and minimal iron contamination—making it ideal for precision applications across industries.

WFA is characterized by its high friability and sharp-edged grains, which allow it to fracture during use, continuously exposing new cutting edges for enhanced grinding and polishing performance. It is widely used in surface treatment, tool sharpening, blasting, and as a raw material in refractory and ceramic manufacturing.

Thanks to its non-reactive and chemically inert nature, White Fused Alumina is suitable for applications in clean environments such as aerospace, medical device production, and semiconductor polishing. It is available in macro and micro grit sizes, and can be tailored to meet specific technical requirements for both bonded and coated abrasive systems.

  • Al₂O₃ content ≥ 99% for high-purity and consistent performance.
  • Mohs hardness of 9.0, ideal for precision grinding and blasting tasks.
  • Low impurity levels and non-ferrous, suitable for stainless steel and titanium processing.
  • High friability for controlled breakdown and superior surface finish.
  • Available in a full range of grit sizes (F12–F220, F240–F1200) for various industrial applications.

Key Features of White Fused Alumina

White Fused Alumina (WFA) offers a unique combination of purity, sharpness, and durability, making it a preferred abrasive for applications that require consistent cutting action and high surface finish quality. Produced by fusing high-grade calcined alumina in an electric arc furnace, it achieves a purity level of over 99%.

Its angular, high-friability grain structure provides aggressive cutting while maintaining a smooth finish—ideal for surface treatment of stainless steel, hardened steel, titanium, and other sensitive alloys. The material is chemically inert and contains virtually no free iron, ensuring it will not discolor or contaminate processed parts.

WFA maintains excellent performance under high temperature and pressure, making it suitable for bonded and coated abrasives, refractory bricks, polishing pads, and high-tech ceramics.

  • Al₂O₃ content ≥ 99% delivers consistent purity for precision applications.
  • Mohs hardness of 9.0 ensures sharp, efficient cutting performance.
  • High friability allows for self-sharpening action in grinding and lapping processes.
  • Low iron and titanium content prevents contamination or discoloration.
  • Available in a full range of grit sizes (F12 to F1200+) for blasting, polishing, and refractory use.

Advantages of White Fused Alumina Over Alternatives

White Fused Alumina offers several distinct advantages when compared to other abrasives such as Brown Fused Alumina, Silicon Carbide, or natural corundum. With its high purity (≥99% Al₂O₃) and low iron content, WFA is an ideal choice for precision applications that require contamination-free processing and excellent surface integrity.

Unlike Brown Fused Alumina, which is tougher but contains more impurities, White Fused Alumina delivers cleaner cuts and a more refined finish, making it suitable for stainless steel, titanium, and medical-grade components. Compared to Silicon Carbide, WFA offers better chemical stability and is less aggressive, enabling controlled grinding and longer service life in bonded systems.

  • Ultra-high purity reduces contamination and prevents discoloration during processing.
  • High friability ensures self-sharpening action for consistent surface finishes.
  • Non-reactive with most metals, ideal for stainless steel, aluminum, and aerospace alloys.
  • Performs exceptionally well in both dry and wet blasting conditions.
  • Lower dust generation compared to natural abrasives or harder materials like SiC.

These advantages make White Fused Alumina the abrasive of choice for applications that demand accuracy, material safety, and finish consistency—especially in high-spec industries like aerospace, electronics, and medical devices.

Specifications of White Fused Alumina

White Fused Alumina is produced by the high-temperature melting of premium calcined alumina in an electric arc furnace. It meets international quality standards including ISO and FEPA, and is engineered for applications requiring high hardness, high purity, and precise grain size control.

WFA is chemically stable and non-reactive with most metals, making it especially suitable for grinding, lapping, and blasting operations involving stainless steel, aluminum, and titanium alloys. It exhibits excellent friability, enabling self-sharpening during use to maintain cutting efficiency and surface quality.

Typical purity exceeds 99% Al₂O₃ with minimal iron and silica content. White Fused Alumina is available in a wide range of grit sizes, from macro grains (F12–F220) to micro powders (F240–F1200), as well as JIS and P-series equivalents. Packaging options include 25kg paper or plastic bags and 1-ton jumbo bags.

  • Al₂O₃ content: ≥99.2%
  • SiO₂ content: ≤0.15%
  • Fe₂O₃ content: ≤0.10%
  • Na₂O content: ≤0.30%
  • Bulk Density: 1.75–1.95 g/cm³
  • Mohs Hardness: 9.0
  • Grain Sizes: F12, F16, F24, F36, F46, F54, F60, F80, F100, F120, F150, F180, F220, F240, F280, F320, F400, F500, F600, F800, F1000, F1200

Parameter

Grain Size WFA Component Required by GB Standard Typical Value of Our Product
#4 – #80 Al2O3 ≥ 99.10% 0.9965
Na2O ≤ 0.35% 0.0022
Fe2O3 0.0003
SiO2 0.0003
#90 – #150 Al2O3 ≥ 99.10% 0.9935
Na2O ≤ 0.40% 0.003
Fe2O3 0.0004
SiO2 0.0005
#180 – #220 Al2O3 ≥ 98.60% 0.992
Na2O ≤ 0.50% 0.0036
Fe2O3 0.0005
SiO2 0.0008

Size Na2O % Magnetic material% SiO2 %
180#-0 ≥99 ≤0.4 ≤0.1
200#-0 ≥99 ≤0.4 ≤0.1
320#-0 ≥99 ≤0.4 ≤0.1
0-1mm ≥99 ≤0.4 ≤0.1
1-3mm ≥99 ≤0.4 ≤0.1
3-5mm ≥99 ≤0.4 ≤0.1
5-8mm ≥99 ≤0.4 ≤0.1
8-12mm ≥99 ≤0.4 ≤0.1

Benefits of Using White Fused Alumina

White Fused Alumina delivers a range of performance and process benefits across industries that demand clean, controlled, and high-efficiency surface treatment. Its sharp angular grains and high friability ensure effective material removal with reduced workpiece stress.

Thanks to its high alumina content (≥99%) and minimal impurity levels, WFA is ideally suited for use in sensitive environments such as aerospace, medical device manufacturing, and stainless steel processing. It prevents discoloration, contamination, and structural distortion during abrasive operations.

Environmentally, White Fused Alumina supports sustainable industrial practices due to its recyclability and low dust generation. Its extended service life reduces total abrasive consumption and lowers operational costs over time.

  • High precision surface finishing without contamination or discoloration.
  • Improved tool and equipment longevity due to controlled friability.
  • Enhanced edge stability and performance in coated and bonded abrasive systems.
  • Safe for use on stainless steel, aluminum, and other sensitive alloys.
  • Supports eco-friendly manufacturing with reusable and low-emission properties.

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Product Applications

brown fused alumina application

Packaging

  • We can offer 1MT/25Kg Woven plastic bags, and 25Kg Paper bags.

    Our Black Silicon Carbide is carefully handled during storage and transportation to preserve the quality of our product in its original condition.

  • Packaging

Frequently Asked Questions

What is White Fused Alumina and how is it produced?

White Fused Alumina is a high-purity synthetic abrasive made by melting calcined alumina in an electric arc furnace. It forms hard, sharp-edged crystals ideal for precision grinding, lapping, and blasting operations.

What are the primary applications of White Fused Alumina?

WFA is commonly used in bonded and coated abrasives, surface preparation, precision polishing, ceramic shaping, and as a refractory raw material in high-temperature furnaces.

How does White Fused Alumina compare to Brown Fused Alumina?

White Fused Alumina has higher purity and friability, making it better suited for applications requiring minimal contamination and consistent fine finishing. Brown Fused Alumina is tougher and more economical for heavy-duty grinding.

Is White Fused Alumina safe for stainless steel and non-ferrous metals?

Yes, due to its low iron content and non-reactive nature, WFA is ideal for processing stainless steel, titanium, and other sensitive materials without discoloration or surface damage.

What grit sizes are available for White Fused Alumina?

It is available in a wide range of FEPA grit sizes from F12 to F1200, as well as micro powder grades and JIS/P-series equivalents for specialized needs.

How should White Fused Alumina be stored?

Store in a clean, dry, and sealed environment to prevent contamination and moisture absorption. Avoid exposure to humidity or extreme temperature fluctuations.

Can White Fused Alumina be reused?

Yes, depending on the application and grit size, WFA can often be recycled multiple times, particularly in blasting and polishing processes with controlled environments.

Is White Fused Alumina environmentally friendly?

Yes. It is non-toxic, recyclable, and supports sustainable manufacturing by reducing abrasive waste and minimizing airborne dust.

What packaging options are available?

Standard packaging includes 25kg paper or plastic bags and 1-ton jumbo bags. Custom packaging can be arranged upon request.

Do you export White Fused Alumina internationally?

Yes, we export to clients worldwide, including markets in Europe, Southeast Asia, the Middle East, and North and South America.

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Founded in 2005, our company is a leading manufacturer of high-quality Silicon Carbide (SiC) and various types of fused alumina products. With nearly two decades of industry expertise, we have established a reputation for delivering durable and performance-driven materials for a wide range of applications, including abrasives, refractories, and ceramics.

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